Turbo-Charged Technology
D-4D Common Rail Engine Technology
The Hilux, Fortuner 2.5G and Hiace 2.5 Turbo Diesel are equipped with the D-4D diesel engine. It uses a high performance common rail direct injection system which delivers high power, low fuel consumption, improved environmental performance and low maintenance.
Direct Injection and Electronic Control
In the common rail diesel engine, direct injection delivers fuel directly to the combustion chamber to produce power and minimise heat lost.
Electronic control enable the fuel injection system to be operated with ultimate precision. High pressure and fine atomisation injection significantly increase the fuel efficiency. These three important features produce outstanding engine performance.
Fine Atomisation
Fine atomisation refers to the high pressure injection of fuel into the combustion chamber in extremely fine spray. This enable easier ignition and more efficient combustion than previous systems.
To achieve this, the diameter of the injection holes at the end of the injector is approximately 0.14mm or about as wide as a human hair. Because the injection holes are so small, it's essential that clean fuel is supplied to prevent the fuel from clogging at the point of injection.
If foreign matter is mixed in with the fuel, it will clog the nozzle. The full potential of the high performance common rail will not be realised. Therefore a new high performance fuel filter has been developed for the D-4D to make sure that clean fuel is supplied to the injectors.
Honeycomb Element Fuel Filter
The newly developed fuel filter is called a Honeycomb Element. It has an extremely dense filtration structure, making it a high performance filter. The filtration removes minute foreign matter, even particles not visible to the naked eye.
The diameter of the fibre has also been reduced to increase the capacity and enable the removal of a greater volume of foreign materials. This lengthens the effective service life of the filter. Furthermore, a fuel filter warning system is employed to monitor the performance of the filter. This ensures that clean fuel is always supplied to the injection system.
Fuel Filter Monitoring System
The synergy between the filter and warning system significantly extends the service life of the fuel filter. Under normal driving conditions, the D-4D's fuel filter element actually lasts about 350,000km, much longer than the service life of the average vehicle.
However, if fuel containing a lot of foreign material is used, the fuel filter will reach the limit of its effective performance quicker. The warning lamp will illuminate. If this happens, just bring in your vehicle to a Toyta dealer for inspection and repair.
Toyota Genuine Parts
To ensure that your D-4D Common Rail Engine's performance is optimised, use only genuine Toyota parts. If imitation fuel filters are used, the filtration performance will greatly decrease. Service life shortens and the warning indicator lamp will not function properly.